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Appendix 2 Cable Manufacturing Drawings
81
As a rule, the cables used with this product are not available from Mitsubishi, excluding the cables
connected between the Mitsubishi devices. Thus, manufacture the required cables using the cable
manufacturing drawings on the following pages as a reference. Note that the cable-compatible
connectors are available from Mitsubishi as the cable set (Appendix 2.20).
If crimp tools are not available when manufacturing the power supply cable (F070, R220) and RIO
communication cable (SH41, R211), the cables can be manufactured by soldering a wire and
connector as shown in the following procedure.
1. Carry out preparatory soldering.
(Remove 3.5mm of the sheath.)
Soldering iron
Wire
Solder
3. Lightly press down one side of
the wire barrel using radio pliers.
Wire barrel
This is a barrier to prevent
mis-insertion. Do not bend.
Radio pliers
5. Firmly press down the sheath
keeps in the same manner
as the wire barrel.
Sheath keep
7. Lastly, insert the soldered contact
into the housing.
Pay attention to the
insertion direction.
Contact
Soldering iron
Contact section
Be careful that the solder does
not flow into the contact section.
2. Insert the wire into the contact.
Hold the sheath keep.
4. Firmly press down the other side of the
wire barrel.
(Press firmly enough that the wire will
not come out when pulled lightly.)
6. Apply the soldering iron, and melt
the preparatory solder inside.
Better results will be achieved if an
additional, small amount of solder is
applied then.