Yamaha YP250 Mobility Scooter User Manual


 
4-23
CYLINDER AND PISTON
ENG
YP******
PISTON AND PISTON PIN INSPECTION
1. Measure:
SPiston skirt diameter
Out of specification ! Replace.
a
5.0 mm from the piston bottom edge
Piston skirt diameter:
68.965 68.980 mm
Oversize (2)
69.5 mm
Oversize (4)
70.0 mm
2. Calculate:
SPiston-to-cylinder clearance
Piston-to-cylinder clearance =
Cylinder bore – Piston skirt diameter
Refer to “CYLINDER” section for cylinder
bore measurement.
Out of specification ! Replace the piston
and piston rings as a set.
Piston-to-cylinder clearance:
0.02 X 0.04 mm
3. Measure:
SPiston pin bore diameter
Out of specification ! Replace.
Piston pin bore diameter:
17.004 17.015 mm
<Limit: 17.045 mm>
4. Measure:
SPiston pin outside diameter
Out of specification ! Replace.
Piston pin outside diameter:
16.991 17.000 mm
<Limit: 16.975 mm>
5. Inspect:
SPiston pin
Blue discoloration/groove ! Clean or re-
place.