Emerson 4000 Oxygen Equipment User Manual


 
Instruction Manual
IB-106-340 Rev. 3.0
December 2003
8-14 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management
Oxymitter 4000
Alarms
O2 Cell Open
LOI
KEYPAD
DIAGNOSTIC
ALARMS
TEST
POINTS
HEATER T/C
HEATER
O2 CELL
CALIBRATION
CALIBRATION RECOMMENDED
O2 CELL mV +
O2 CELL mv -
HEATER T/C +
HEATER T/C -
INC INC
DEC DEC
HIGH
GAS
LOW
GAS
CAL
TEST GAS +
PROCESS -
% O2
SW2
TP1
J1
TP2
TP3
RED
YEL
GRN
ORG
TP4
TP5
TP6
ON
37260028
Figure 8-12. Fault 10, High Cell mV
j. Fault 10, High Cell mV
Figure 8-12 shows the electronic assembly
for an Oxymitter 4000 with a membrane
keypad (upper view) and an Oxymitter 4000
with an LOI (lower view). The upper view
also shows J1 and test points TP1 through
TP6, located on the microprocessor board,
below the membrane keypad or the LOI
module.
Membrane Keypad. When Fault 10 is de-
tected, the O2 CELL flashes once, pauses
for three seconds, and repeats.
1. Using a multimeter, measure across
TP1+ to TP2-.
2. If you measure 1.2 VDC, the cell wires,
either orange or green, have become
detached from the input.
3. One possible cause is connector J1.
The orange or green wire has come
loose from the crimped connection.
4. The platinum pad could also be at fault.
The pad could have broken free from
the back of the cell.
5. Replace heater strut per paragraph
9-4h, Heater Strut Replacement. If
necessary, replace the cell flange
assembly per paragraph 9-4i, Cell
Replacement.
LOI. When Fault 10 is detected, the LOI
displays the “O2 Cell Open message.
1. Remove power. Unscrew and remove
the LOI module from the electronic as-
sembly.
2. Reconnect power to the Oxymitter
4000.
3. Perform the diagnostic steps 1 through
5 shown for the membrane keypad.