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TABLE OF CONTENTS
TABLE OF CONTENTS (Continued)
PROCEDURE 9 - BATTERIES ................................................................................................................................. 41
INSTALLING/REMOVING BATTERIES INTO/FROM BATTERY BOX(ES) ............................................................... 41
CONNECTING BATTERY CABLES ................................................................................................................... 42
WHEN TO CHARGE BATTERIES ..................................................................................................................... 46
CHARGING BATTERIES .................................................................................................................................. 46
REPLACING BATTERIES ................................................................................................................................. 48
INSTALLING/REMOVING GROUP 24 BATTERY BOXES .................................................................................... 48
INSTALLING/REMOVING GROUP 22 BATTERY BOX ......................................................................................... 49
PROCEDURE 10 - WIRING HARNESS ...................................................................................................................... 50
REMOVING/INSTALLING THE WIRING HARNESS .............................................................................................. 50
ADJUSTING LIMIT SWITCH .............................................................................................................................. 52
PROCEDURE 11 - RETENTION STRAP/RETAINER ................................................................................................. 53
REPLACING BATTERY BOX RETAINER/RETAINER CLIP - GROUP 24 BATTERY BASE FRAMES........................... 53
PROCEDURE 12 - WHEELS/MOTORS ................................................................................................................... 54
REPLACING PNEUMATIC TIRES/TUBES - DRIVE WHEELS/CASTERS ................................................................. 55
REMOVING/INSTALLING DRIVE WHEELS ........................................................................................................... 55
REMOVING/INSTALLING DRIVE WHEEL HUB ..................................................................................................... 56
INSTALLING WHEEL LOCK BRACKET ONTO WHEEL CHAIR ............................................................................... 56
REMOVING/INSTALLING CASTERS .................................................................................................................... 57
REPLACING FORKS .......................................................................................................................................... 57
REMOVING/INSTALLING THE MOTOR (CONVENTIONAL MOTOR WITH GEARBOX) .............................................. 57
REMOVING/INSTALLING THE MOTOR (GEARLESS BRUSHLESS MOTOR) .......................................................... 59
PROCEDURE 13 - ELECTRONICS ......................................................................................................................... 61
REPOSITIONING MKIV JOYSTICK - VAN SEAT MODELS ..................................................................................... 61
REMOVING/INSTALLING MKIV CONTROLLER ..................................................................................................... 61
PROCEDURE 14 - RECLINER ................................................................................................................................63
POSITIONING LIMIT SWITCH ............................................................................................................................... 63
ADJUSTING LIMIT SWITCH ................................................................................................................................. 63
REPLACING RECLINER CABLE ASSEMBLIES .................................................................................................... 64
REPLACING/ADJUSTING GAS CYLINDERS ......................................................................................................... 65
CHANGING BACK HEIGHT ................................................................................................................................. 66
CHANGING SEAT DEPTH ................................................................................................................................... 67
CHANGING SEAT WIDTH ................................................................................................................................... 67
EQUIPMENT OPTION INSTALLING/REPLACING ADJUSTABLE 16 TO 19-INCH DEEP RECLINER SEAT FRAME ONTO
ARROW OR X BASE FRAME .......................................................................................................................... 68
PROCEDURE 15 - MWD WHEELCHAIRS ............................................................................................................... 69
REMOVING/INSTALLING GROUP 24 BATTERY BOX SUB-FRAME ........................................................................ 69
REMOVING/INSTALLING GROUP 22 BATTERY BOX TRAY ................................................................................... 69
EQUIPMENT OPTION CONVERTING GROUP 22 BATTERY BOX TRAY TO GROUP 24 BATTERY BOX SUB FRAME ..... 70
SHOCK REPLACEMENT .................................................................................................................................... 71
SHOCK SPRING REPLACEMENT ....................................................................................................................... 73
REPLACING STABILIZER FORK ASSEMBLY ....................................................................................................... 74
REPLACING STABILIZER WHEELS ..................................................................................................................... 74
REPLACING STABILIZER CYLINDER SPRING ...................................................................................................... 75
ADJUSTING WEIGHT DISTRIBUTION ................................................................................................................... 75
ADJUSTING STABILIZERS .................................................................................................................................. 76
REMOVING/INSTALLING GEARBOX .................................................................................................................... 77
REPLACING SUSPENSION ARM ........................................................................................................................ 77
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