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Installation, Operation, and Maintenance Manual # 509252 Rev R 23
Irradiators
Irradiators should be returned in their original packaging. If this is not available, lamps
must be double boxed, as follows:
The lamp is to be placed in an inner box, using cardboard fills to assure a snug fit. The
RF screen should be protected by taping a piece of cardboard over it. The inner box
should then be placed in an outer box that provides about a two-inch clearance on all
sides. High density styrofoam corner pads should be placed in the corners between the
outer and inner boxes to isolate the lamp from impact.
Box: Bursting test: 24 kg/cm
2
(350 lbs./sq. in.)
Gross Wt. Limit: 70 kg (155 lbs.)
Magnetrons
If available, use a special Fusion replacement magnetron shipping box. Otherwise,
magnetrons must be double boxed as described next.
Wrap magnetrons in three layers of plastic “bubble wrap” or equivalent. Place
magnetrons in the box and add loose styrofoam fill. Place this inner box in an outer
box and surround the inner box with loose styrofoam fill.
UV Bulbs
Place the bulb in a rigid tube (use Fusion UV Systems’ plastic lamp bulb replacement
shipping tube if available.) Secure ends to prevent impact against the tube and wrap
the tube in three layers of plastic “bubble wrap” or equivalent. Ship with loose
styrofoam fill in the box.
Control Cards
The integrated circuits in control board assemblies are susceptible to damage from
static electrical charges which may be transmitted by handling or packaging materials.
To guard against static, place control cards in anti-static bags, if available. If not, wrap
control cards in aluminum foil. Isolate the cards from impact with additional wrapping
of “bubble wrap” or equivalent.
RF Detectors
RF Detectors should be wrapped in two layers of “bubble wrap” or equivalent and
placed in a box with loose styrofoam fill.