Filter
Top Products
3
TABLE OF CONTENTS
T
A
B
L
E
O
F
C
O
N
T
E
N
T
S
TABLE OF CONTENTS
SPECIAL NOTES ......................................... 2
SPECIFICATIONS ........................................ 4
PROCEDURE 1 - GENERAL GUIDELINES .... 6
REPAIR OR SERVICE INFORMATION .................. 6
OPERATING INFORMATION ................................. 6
PROCEDURE 2 - TROUBLESHOOTING ....... 7
FIELD LOAD TEST .............................................. 7
USING HYDROMETER TO CHECK
BATTERY CELLS (LEAD ACID) ........................... 7
MOTOR TESTING ............................................... 8
MOTOR BRUSH INSPECTION ............................. 9
ELECTRO-MECHANICAL
PARKING BRAKE TEST .................................. 9
PROCEDURE 3 - UPHOLSTERY ................ 10
REPLACING BACK UPHOLSTERY .................... 10
PROCEDURE 4 - SEAT FRAME .................. 11
ADJUSTING SEAT DEPTH ................................. 11
ADJUSTING BACK HEIGHT/REPLACING
BACK CANES ............................................. 11
PROCEDURE 5 - ELECTRONICS ............... 12
PREPARING MKIV JOYSTICK FOR USE ............ 12
REPOSITIONING MKIV JOYSTICK ...................... 12
PROCEDURE 6 - WHEELS ........................ 13
REPLACING PNEUMATIC TIRES/TUBES
- DRIVE WHEELS/CASTERS ....................... 13
REMOVING/INSTALLING DRIVE WHEELS .......... 13
REPLACING CASTERS ..................................... 14
REPLACING FORKS ......................................... 14
PROCEDURE 7 - BATTERIES .................... 15
INSTALLING REMOVING BATTERIES
INTO/FROM BATTERY BOXES .................... 15
CONNECTING BATTERY CABLES ..................... 16
PROCEDURE 8 - FWD WHEELCHAIRS ..... 20
ASSEMBLING EXCEL ........................................ 20
ADJUSTING FLIP-UP REMOVABLE
FOOTBOARD ............................................. 21
REPLACING ARMREST PADS ........................... 22
REPLACING ARMREST PLATE .......................... 22
The following procedures refer to POWER 9000 and EXCEL wheelchairs except where specified.
REPLACING SEAT POSITIONING STRAP ............ 23
REPLACING CAPTAIN'S SEAT ........................... 23
REPOSITIONING MKIV JOYSTICK
- CAPTAIN’S SEAT ....................................... 23
REMOVING/INSTALLING
MKIV CONTROLLER ................................... 24
REPLACING WIRING HARNESS ........................ 25
DISCONNECTING/CONNECTING
LIMIT SWITCH .............................................. 26
ADJUSTING LIMIT SWITCH ................................ 26
REMOVING/INSTALLING SHROUDS ................... 27
CHANGING SEAT WIDTH
- INTEGRATED SLING SEATS ...................... 29
REPLACING CROSSBRACES
- CAPTAIN'S SEAT ....................................... 30
WHEN TO CHARGE BATTERIES ....................... 32
CHARGING BATTERIES ..................................... 32
REPLACING BATTERIES ................................... 33
INSTALLING/REMOVING BATTERY BOXES ......... 33
BATTERY TRAY ................................................. 34
REPOSITIONING MOTORS ............................... 36
REPLACING CLUTCH HANDLES ....................... 38
REPLACING MOTOR/GEARBOX ....................... 38
PROCEDURE 9 - RWD WHEELCHAIRS ..... 40
ASSEMBLING POWER 9000 .............................. 40
WHEN TO CHARGE BATTERIES ....................... 41
CHARGING BATTERIES ..................................... 41
REPLACING BATTERIES ................................... 42
INSTALLING/REMOVING BATTERY BOXES ......... 42
BATTERY TRAY ................................................. 43
CHANGING SEAT WIDTH ................................... 43
ADJUSTING SEAT-TO-FLOOR HEIGHT .............. 44
DISCONNECTING/CONNECTING
MKIV CONTROLLER, MOTOR
AND BATTERY LEADS ................................ 44
REMOVING/INSTALLING MKIV
CONTROLLER ........................................... 45
REPLACING WIRING HARNESS ........................ 45
REPLACING MOTOR/GEARBOX ....................... 46
LIMITED WARRANTY ................................. 47