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Instruction Manual
IB-106-5081, Rev. 1.0
May 2005
Rosemount Analytical Inc. A Division of Emerson Process Management i
Model 5081FG
TABLE OF CONTENTS
PREFACE........................................................................................................................P-1
Definitions........................................................................................................................P-1
Safety Instructions ..........................................................................................................P-2
1-0 DESCRIPTION AND SPECIFICATIONS........................................................................ 1-1
1-1 Component Checklist Of Typical System (Package Contents).................................. 1-1
1-2 System Overview............................................................................................................ 1-3
1-3 Specifications .................................................................................................................. 1-7
2-0 INSTALLATION .............................................................................................................. 2-1
2-1 Pre-Installation................................................................................................................. 2-1
2-2 Mechanical Installation ................................................................................................... 2-1
2-3 Electrical Installation....................................................................................................... 2-9
2-4 Pneumatic Installation .................................................................................................. 2-11
3-0 STARTUP AND OPERATION ...................................................................................... 3-1
3-1 General............................................................................................................................ 3-1
3-2 Power Up........................................................................................................................ 3-1
3-3 Reestablishing Proper Calibration Check Gas Flow Rate......................................... 3-2
3-4 Operation......................................................................................................................... 3-3
3-5 Program Menu................................................................................................................3-6
3-6 Diagnostics Menu ......................................................................................................... 3-11
3-7 CALCHECK MENU ...................................................................................................... 3-13
4-0 HART/AMS...................................................................................................................... 4-1
4-1 Overview.......................................................................................................................... 4-1
4-2 HART Communicator Signal Line Connections ........................................................... 4-1
4-3 HART Communicator PC Connections ........................................................................ 4-3
4-4 Off-Line and On-Line Operations ................................................................................. 4-3
4-5 Menu Tree for HART Communicator/
Two-Wire In Situ Oxygen Analyzer Applications...................................................... 4-3
4-6 HART Communicator Start CALCHECK Method........................................................ 4-7
5-0 MAINTENANCE AND SERVICE .................................................................................. 5-1
5-1 Model 5081 Electronics Replacement......................................................................... 5-1
5-2 Oxygen Probe Replacement ......................................................................................... 5-3
6-0 TROUBLESHOOTING .................................................................................................... 6-1
6-1 General............................................................................................................................ 6-1
6-2 Probe Life ....................................................................................................................... 6-1
6-3 Fault Indications ............................................................................................................. 6-2
6-4 Identifying and Correcting Fault Indications ................................................................. 6-3
7-0 RETURN OF MATERIAL.............................................................................................. 7-1
8-0 REPLACEMENT PARTS............................................................................................... 8-1
9-0 INDEX.............................................................................................................................. 9-1