Bil-Jax XLB-4319 Personal Lift User Manual


 
5 — REPLACEMENT DECALS
5-3
WARNING
B06-00-0404FTC
Stand clear of outrigger while it
is being lowered. Contact with
outrigger foot pad will cause
serious crushing injury.
FTC B06-00-0397
1. Read Operation Manual and all
decals prior to operating.
2. Follow the instructions on the lower
controls for “Unhitching”, “Setting
Up” and “Boom Operating”. This
will ensure proper boom set up and
also help you familiarize yourself
with the operation of the lift.
3. Check again to be sure all outrig-
gers are properly set and the lift is
level.
BOOM OPERATING INSTRUCTIONS FOR XLB-4319
B06-00-0402FTC
4. Always wear full body harness and
attach lanyard to the provided
attachment when operating from
the basket.
5. Check the emergency stop button
to make sure it is in the released
position.
6. Press and hold the green enable
button with one hand while operat-
ing the control levers with the other
hand. Each lever is clearly marked
for function and direction.
FTC B06-00-0403
PUSH TO LOWER
EMERGENCY
LOWERING VALVE
FTC B06-00-0393
FTC B06-00-0399
ABBREVIATED OPERATING INSTRUCTIONS
IMPROPER USE OF THIS EQUIPMENT WILL RESULT IN SERIOUS INJURY OR DEATH.
THIS MACHINE MUST NOT BE OPERATED UNLESS YOU ARE COMPLETELY FAMILIAR
WITH THE INSTRUCTIONS CONTAINED IN THE OPERATING MANUAL
UNHITCHING
Machine must be unhitched from vehicle before
setting up.
1. Apply hand brake.
2. Remove lighting plug and safety wire from
vehicle.
3. Lower trailer tongue jack.
4. Release trailer hitch from vehicle.
SETTING UP
1. Read Operation Manual and all decals prior to
operation.
2. Check to be sure all personnel are clear of
outriggers.
3. Select ground controls with key switch.
4. Make sure emergency stop buttons are re-
leased.
5. Using outrigger levers, lower each outrigger to
within 6” from ground.
6. Lower the two outriggers closest to the trailer
hitch until trailer tongue jack is clear of ground.
7. Level machine using two remaining outriggers
while referring to bubble level.
8. Check to be sure both wheels are clear of
ground.
9. Check all outrigger lights show green and
buzzer has stopped.
10. Check to be sure each outrigger foot is in firm
contact with the ground.
11. Do not place boards, concrete blocks, or any
other object under the outrigger foot to obtain
greater height adjustment.
BOOM OPERATING
1. Remove transport stowing pins.
2. Select ground controls with key switch.
3. Press green “enable” button and operate levers
as required.
4. Check all lift functions for proper operation.
5. Return all boom arms to stowed position. Move
key switch to basket controls. Lift is now ready
for operation from the basket.
WARNING
STOWING MACHINE
1. Fully lower each boom into transport position.
2. Using outrigger levers, raise outriggers full start-
ing at the cage end.
3. Install boom locking pins.
TOWING MACHINE
Do not tow machine unless:
* The booms are full lowered
* The boom locking pins are in place
* All outriggers are fully retracted
1. Secure trailer hitch to ball on towing vehicle.
2. Attach safety wire.
3. Attach lighting plugs. Check to make sure lighting
wire cannot be damaged in transit.
4. Check to make sure lights are working properly.
5. Fully raise trailer tongue jack and release hand
brake.
6. The trailer weight must not exceed the vehicle
towing capacity.
7. Do not exceed maximum towing speed.
EMERGENCY LOWERING PROCEDURE
From Basket (if fitted)
In the event of power failure, the basket may be
lowered using the emergency hand pump. The
procedure is as follows:
1. Attach hand pump handle.
2. Select function required with control lever(s).
3. Pump hand pump.
From Ground
1. Press red emergency lowering valve on base of
bottom boom lift cylinder. Stand clear of descend-
ing structure.
2. Press red emergency lowering valve on top of
boom cylinder. Stand clear of descending struc-
ture.
Emergency Rotation
- Install emergency rotation handle
on red hex-shaft on rotation gearbox. Turn handle to
rotate structure.
RIL
B06-00-0060
STOP
READ OPERATING
INSTRUCTIONS BEFORE
OPERATING
MACHINE
B06-00-0115
AIF/RFC
Use only tools equipped with
3 prong grounded plug.
1500 Watt maximum load.
15 Amp maximum circuit.
DANGER
FAILURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS OR ANY OTHER IMPROPER USE
OF THIS EQUIPMENT WILL RESULT IN SERIOUS INJURY OR DEATH.
BEFORE USE
Operator must read and understand owners manual and all decals on machine before operating. It is operators
responsibility to comply with all warnings and instructions.
Survey the job site and identify all potential hazards.
Inspect lift for proper maintenance and any damaged or worn components. DO NOT operate until proper
maintenance has been performed and all damaged or worn parts have been replaced. See owners manual for
proper maintenance procedures.
NEVER TAKE CHANCES—DO NOT use this lift if you are under the influence of drugs or alcohol, or if you feel
dizzy, ill, or unsteady in any way.
OPERATE ON FIRM AND LEVEL SURFACE ONLY—if used on loose gravel or other soft surfaces, additional base
support under each outrigger foot pad may be necessary.
Properly deploy
all 4 outriggers by lowering each outrigger until it is in firm contact with the ground.
Level machine before use—if buzzer sounds, lift is not level and the necessary outrigger adjustment should be
made to level machine before continuing.
All occupants must wear full body harness and lanyard.
Check safety devices daily before use—see owners manual for proper check procedures.
When working on public roads, warnings and barriers must be set up in accordance with all local, state, and federal
traffic codes.
Cordon off area around base to keep personnel and other equipment away from unit while in use.
DURING USE
To avoid hand injuries, always keep hands inside basket area during boom movement.
DO NOT use without all four outriggers in firm contact with the ground and the lift level.
DO NOT release outriggers with boom extended or operator in basket.
DO NOT move or reposition trailer while operator occupies basket.
DO NOT use when exposed to high winds, rain, snow, or ice.
DO NOT use where lift operator can come in contact with overhead obstructions such as electric wires, cables, ropes,
overhangs, etc.
DO NOT operate without full body harness and lanyard in use by all basket occupants.
DO NOT stand or sit on guard rails or top edge of basket.
DO NOT lean out over top edge of basket to perform work.
DO NOT use boxes, ladders, scaffolding, or any other
means to increase working height.
DO NOT climb up or down boom.
DO NOT exceed rated lift capacity.
DO NOT allow ropes, electric cords, hoses, etc. to become
entangled in the lift while platform is being raised or lowered.
DO NOT override, alter, or bypass safety devices.
DO NOT use boom rotation or basket rotation (if so equipped) for pushing or pulling.
DO NOT exceed platform capacity when transferring loads to the platform while elevated.
DO NOT use as a crane for lifting materials.
DO NOT leave keys in machine while unattended.
Plug charger in at the end of each day.
When using the lift with the 110V power cord plugged into the base of the unit, care must be taken to ensure that the
cord is not damaged or entangled during rotation.
DO NOT allow flames, sparks, or embers near batteries and DO NOT smoke near batteries. Batteries produce a
hydrogen, oxygen gas mixture which can explode.
OWNERS & OPERATORS ARE RESPONSIBLE FOR INSPECTION, MAINTENANCE, TRAINING,
AND OPERATION AS REQUIRED BY THE OWNERS MANUAL .
IF YOU HAVE NOT BEEN PROVIDED WITH SAFETY LITERATURE,
OR FOR ANY QUESTIONS CONCERNING THE SAFE USE OF THIS
EQUIPMENT, CALL 419/445-9675.
FTC B06-00-0401
B06-00-0399
B06-00-0404
B06-00-0403
B06-00-0397
B06-00-0115
THE HYDRAULIC SYSTEM OF
THIS MACHINE IS DESIGNED TO USE
ENERGOL HLP-46 HYDRAULIC OIL
OII B06-00-0068
B06-00-0068
FTC B06-00-0395
B06-00-0395
B06-00-0393
B06-00-0402
B06-00-0060
DANGER
FTC B06-00-0400
BEFORE USING, LOWER ALL 4 OUTRIGGERS UNTIL
EACH OUTRIGGER IS IN FIRM CONTACT WITH THE
GROUND, THEN LEVEL THE MACHINE.
B06-00-0400
B06-00-0401
Figure 5-1. Replacement Decals, Sheet 2 of 3