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PLC Health Monitoring & Reporting Sys iii Manual EPM40002083-001 Rev -
TABLE OF CONTENTS
1.1 LIMITED WARRANTY .................................................................................................................. I
SAFETY INFORMATION................................................................................................V
SECTION 2. GENERAL INFORMATION..................................................................... 2-1
2.1 SCOPE .......................................................................................................................................2-1
2.2 GENERAL DESCRIPTION...............................................................................................................2-1
2.2.1 PLCHMR System Module......................................................................................................2-1
2.2.2 Model SGC-60 Master Controller replacement Micro-Controller Unit....................................2-1
2.2.3 Model SGF-60-E Flash-head replacement Micro-Controller Unit ..........................................2-2
SAFETY PRECAUTIONS .............................................................................................................................2-6
2.3 SPECIFICATIONS .........................................................................................................................2-9
SECTION 3. INSTALLATION & POWER UP .............................................................. 3-1
3.1 UNPACKING ................................................................................................................................3-1
3.2 USER SUPPLIED TOOLS...............................................................................................................3-1
3.2.1 Master Controls Switch Setting For Installation ...................................................................3-1
3.2.2 Power Configuration.............................................................................................................3-2
3.3 INSTALLATION .............................................................................................................................3-2
3.3.1 Installation Overview ............................................................................................................3-2
3.3.2 SGC-60 Master Controller MCU Upgrade ...........................................................................3-2
3.3.3 PLCHMR Module Installation ...............................................................................................3-5
3.3.4 SGF-60-E Flash-head Digital Controller MCU Upgrade ......................................................3-8
3.4 FLASH HEAD STATUS REPORTING RELAY INSTALLATION WIRING.................................................3-11
3.5 FINAL INSTALLATION CHECK ......................................................................................................3-13
3.5.1 Preliminary..........................................................................................................................3-13
3.5.2 Verify Correct Wiring from the PLCHMR Module to Master Controller..............................3-13
3.6 POWER UP AND SYSTEM TESTS.................................................................................................3-13
3.6.1 PLCHMR Status Indicators ................................................................................................3-13
3.6.2 System Power Up...............................................................................................................3-13
3.7 PLCHMR SYSTEM MAINTENANCE AND CONFIGURATION MENUS ...................................................3-16
3.7.1 PLCHMR System Maintenance & Configuration Menus Overview ...................................3-16
3.7.2 HMS Maintenance Menu Login..........................................................................................3-18
3.7.3 HMS Light Configuration Menu ..........................................................................................3-19
3.7.4 PLCHMR Report Configuration Menu................................................................................3-21
3.7.5 PLCHMR Facility Configuration Menu ...............................................................................3-22
3.7.6 Verify Local Mode Operation..............................................................................................3-23
SECTION 4. PRINCIPLES OF OPERATION............................................................... 4-1
4.1 OVERALL DESCRIPTION ...............................................................................................................4-1
SECTION 5. MAINTENANCE...................................................................................... 5-1
5.1 PLCHMR MODULE.....................................................................................................................5-1
SECTION 6. REPLACEMENT PARTS ........................................................................ 6-1
SECTION 7. APPENDIX A – EXAMPLES................................................................... 7-1
7.1 LIGHT CONFIGURATION EXAMPLES...............................................................................................7-1