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Additive Feeders iii
Table of Contents
CHAPTER 1: SAFETY................................................................V
1-1 How to Use This Manual ............................................................................................. v
Safety Symbols Used in this Manual..................................................................... v
1-2 Warnings and Precautions ......................................................................................... vi
1-3 Responsibility .............................................................................................................vii
General Responsibility......................................................................................... vii
Operator Responsibility .......................................................................................viii
Additive Feeder Safety Tags ................................................................................ ix
Maintenance Responsibility.................................................................................. ix
Reporting a Safety Defect .....................................................................................x
CHAPTER 2: FUNCTIONAL DESCRIPTION ........................... 11
2-1 Models Covered in This Manual................................................................................11
2-2 General Description................................................................................................... 11
2-3 Standard Features..................................................................................................... 11
Mechanical Features ...........................................................................................11
Electrical Features...............................................................................................12
Controller Features..............................................................................................12
2-4 Options......................................................................................................................12
2-5 Accessories...............................................................................................................13
2-6 Safety Devices and Interlocks...................................................................................13
CHAPTER 3: INSTALLATION..................................................15
3-1 Uncrating the Equipment...........................................................................................15
3-2 Rigging and Placing the Additive Feeder ..................................................................15
3-3 Electrical Connections............................................................................................... 16
3-4 Setup Procedures......................................................................................................17
Determining the Desired Feed Rate....................................................................17
Calibration Procedure..........................................................................................19
3-5 Initial Start-up ............................................................................................................21
Pre-Startup Checks .............................................................................................21
Starting Up the Additive Feeder ..........................................................................21
Shutting Down the Additive Feeder.....................................................................21
CHAPTER 4: OPERATION.......................................................22
4-1 Start-up......................................................................................................................22
4-2 Controller Description and Operation........................................................................22
Identifying Control Panel Indicator Lights and Switches on the Controller..........22
Timer/Counter Control Operation (Injection Molding Applications) .....................22
Timer/Elapsed Timer Control (Extrusion & Blow Molding Applications)..............23
4-3 Injection Molding Applications...................................................................................24
Steps that must be completed before the additive feeder will perform properly:.24
Injection Molding .................................................................................................24
Control Relay Connection ...................................................................................24
Field Control Programming..................................................................................24