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60
REAR MOTOR
MOUNTING POSITION
MIDDLE MOTOR
MOUNTING POSITION
FRONT MOTOR
MOUNTING POSITION
FIGURE 20 - REPOSITIONING MOTORS
Wheelchair
Frame
LONG Socket Screws (Apply Loctite 242 and
torque to 60-inch pounds)
(STEPS 6, 8)
Motor/
Gearbox
SHORT Socket
Screws (Apply
Loctite 242 and
torque to 60-
inch pounds)
(STEPS 6, 8)
8. Use Loctite 242 and tighten the motor to the wheel-
chair frame securely with the six (6) socket screws.
Torque to 60-inch pounds.
9. Repeat STEPS 2-8 for the opposite side of the wheel-
chair, if necessary.
10. Line up the mounting hole in the battery tray hanger
bracket with the mounting hole in the wheelchair frame.
11. Left side of wheelchair only - Reinstall the front dust
cover onto the end of the crossbrace.
12. Perform one (1) of the following:
A. WHEELCHAIR EQUIPPED WITH FLIP-UP RE-
MOVABLE FOOTBOARD - Reinstall the hex
screws and spacers that secure the battery tray
hanger bracket and footboard mounting bracket
to the wheelchair frame. Use Loctite 242 and
torque to 156-in/lbs.
B. WHEELCHAIR NOT EQUIPPED WITH FLIP-UP
REMOVABLE FOOTBOARD - Reinstall the front
hex screw that secures the battery tray hanger
bracket to the wheelchair frame. Use Loctite 242
and torque to 156-in/lbs.
13. Reinstall the battery boxes. Refer to
INSTALLING/RE-
MOVING BATTERY BOXES in this procedure of the
manual.
REPLACING CLUTCH HANDLES -
R2
BASIC
AND R2
JR
(FIGURE 21)
1. Remove the battery boxes. Refer to INSTALLING/
REMOVING BATTERY BOXES in this procedure of
the manual.
2. Remove the tip from the existing clutch handle.
3. Remove the pin that secures the existing clutch
handle to the motor/gearbox.
4. Disconnect the existing clutch handle from the mo-
tor/gearbox.
5. Feed existing clutch handle through wheelchair
frame.
6. Remove the rubber tip from the new clutch handle.
7. Install the new clutch handle onto the wheelchair.
NOTE: Make sure the new clutch handle is pointing to-
wards the outside of the wheelchair.
8. Install the rubber tip onto the new clutch handle.
9. Connect the clutch handle to the motor/gearbox and
line up the mounting holes in the clutch handle and
motor/gearbox.
10. Insert the pin through the clutch handle and motor/
gearbox as shown in DETAIL "A" in FIGURE 21.
NOTE: Make sure the detent ball on the pin is fully vis-
ible.
STEPS 2, 4, 10, 11, 12
Spacers
Battery Tray
Hanger
Bracket
Hex Screws
Footboard
Mounting
Bracket
Dust Cover (Not Shown)
NOTE: Basic motor/gearbox shown only for clarity. Stan-
dard motor gearbox reposition the same way.
NOTE: Basic motor/gearbox - It is not necessary to dis-
connect clutch handle from the motor/gearbox.
F
W
D
W
H
E
E
L
C
H
A
I
R
S
PROCEDURE 13 FWD WHEELCHAIRS