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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
the end bearing bracket’s upper or lower slots to the left hand horizontal track angle using (2)
3/8”-16 x 3/4” truss head bolts and (2) 3/8”-16 nuts.
IMPORTANT: THE END BEARING BRACKET’S LOWER SLOTS ARE USED ON DOORS WITH
12” RADIUS TRACK; THE UPPER SLOTS ARE USED ON DOORS WITH 15” RADIUS TRACK.
Secure the top of the end bearing bracket to the jamb with (1) 5/16” x 1-5/8” lag screw.
Repeat for other side.
(2) 3/8”-16
Hex nuts
(2) 3/8”-16 x 3/4”
Truss head bolts
Left end bracket
Upper slots
Lower slots
Horizontal track angle
(1) 5/16” x 1-5/8”
Lag screw
Bend back and fourth to
seperate the (2) end
bearing brackets
Center Bracket Bushing Assembly
Tools: Step ladder, Power drill, 7/16” Socket driver, 1/4” Torx bit, Level,
Tape measure, Pencil
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Locate the center of the door. Mark a vertical pencil line on the mounting surface above
the door, at the center. Measure from the center of the bearing, in one of the end bearing
brackets, downwards, to the top the door. Using that measurement, measure that distance
upwards from the top of the door to the mounting surface and mark a horizontal pencil line
which intersects the vertical pencil line. Align the edge of the center bracket with the vertical
pencil line and the center of the center bracket with the horizontal pencil line; this is to
ensure the torsion shaft is level between the center and end bearing brackets.
Attach the center bracket to the mounting surface, using (2) 5/16” x 1-5/8” lag screws and
(1) 5/16” x 2” tamper-resistant lag screw.
IMPORTANT: USE A 5/16” X 1-5/8” TAMPER-RESISTANT LAG SCREW INSTEAD OF THE
5/16” X 2” TAMPER-RESISTANT LAG SCREW IF MOUNTING SURFACE IS MOUNTED OVER
MASONRY. TAMPER-RESISTANT LAG SCREW MUST BE ATTACHED THROUGH THE BOTTOM
HOLE OF THE CENTER BEARING BRACKET.
Center bracket
Vertical line
Mounting surface
Equal distance (top of door section to horizontal line)
Horizontal line
Center of end
bearing bracket
Center
bracket
(1) 5/16” X 2” or (1) 5/16” x 1-5/8”
Tamper-resistant lag screw
(2) 5/16” x 1-5/8”
Lag screws
Vertical line
Mounting surface
Horizontal line
Torsion Spring Assembly
Tools: Step Ladder
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IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING
LOOKING OUT.
NOTE: Identify the torsion springs provided as either right hand wound (red winding cone),
which goes on the LEFT HAND SIDE or left hand wound (black winding cone), which goes on
the RIGHT HAND SIDE.
Facing the inside of the door, lay the torsion shaft on the floor. Lay the torsion spring with the
black winding cone and the black cable drum at the right end of the torsion shaft. Lay the
torsion spring with the red winding cone and the red cable drum at the left end of the torsion
shaft.
NOTE: The set screws used on all torsion winding cones and cable drums are now colored
red. DO NOT identify right and left hand by the set screw color.
Slide the center bracket bushing onto the torsion shaft followed by the torsion springs and
cable drums.
IMPORTANT: THE CENTER BRACKET BUSHING, TORSION SPRINGS, AND CABLE DRUMS
MUST BE POSITIONED, AS SHOWN.
With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft
through one end bearing bracket. Lay the middle of the torsion shaft into the center bracket.
Slide the other end of the torsion shaft into the other end bearing bracket. Position the torsion
shaft so that equal amounts of the shaft extend from each end bearing brackets.
Torsion shaft
Center bearing
Right hand
wound, red
winding cone
(left hand side)
Left hand wound,
black winding cone
(right hand side)
Right hand
cable drum,
black
Left hand cable
drum, red
IMPORTANT: ON SINGLE
SPRING APPLICATIONS,
ONLY A LEFT HAND WOUND
(BLACK WINDING CONE),
WHICH GOES ON THE RIGHT
HAND SIDE IS REQUIRED.
Left hand end
bearing bracket
Equal spacing
Right hand end
bearing bracket
Torsion shaft
Center
bracket
bushing
Center bracket
Torsion Spring Attachment
Tools: Step Ladder, Ratchet Wrench, 9/16” Socket, 9/16” Wrench
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Slide the center bracket bushing into the center bracket. Align the stationary spring cone(s)
with the holes in the center bracket bushing assembly. Secure the torsion spring(s) to the
center bracket bushing assembly with (2) 3/8”-16 x 1-1/2” hex head bolts and (2) 3/8”-16
nuts.
IMPORTANT: THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED
TO THE STATIONARY SPRING CONE(S) IN PLAIN VIEW. SHOULD A REPLACEMENT SPRING
WARNING TAG BE REQUIRED, CONTACT WAYNE-DALTON FOR FREE REPLACEMENTS.
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