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25Shuttle
The Shuttle 3 (three-wheel) and the Shuttle 4 (four-wheel) are identical in disassembly and assembly. No
tools are required. Always disassemble or assemble your Shuttle on a level, dry surface with sufficient
room for you to work and move around your scooter. Keep in mind that the disassembled sections of the
Shuttle will take up more floor space than the assembled Shuttle.
DISASSEMBLY
1. Remove the key from the key switch. See V. Description.
2. Pull up on the manual freewheel lever. See V. Description. Putting your Shuttle in freewheel may
make it easier for you to maneuver the rear section if the drive wheels are free to turn.
3. Make certain that the seat is locked into position (see VIII. Comfort Adjustments) and lift the seat up
and off of your Shuttle. See figure 14.
4. Unstrap the battery cases.
5. Disconnect both battery harnesses from the rear frame assembly. See figure 15.
6. Remove the battery cases from the floorboard. See figure 16.
CAUTION! Failing to unplug both battery harnesses and the front-to-rear connector prior
to further disassembly could result in permanent damage to your Shuttle.
7. Place the tiller in its lowest position. See figure 17.
8. Place the frame lock levers in the unlocked position. See figure 18.
9. Grab the center of the two frame sections, lift up, and separate the two sections. See figure 19.
10. Disconnect the front-to-rear cable. See figure 20.
ASSEMBLY
1. Pull up on the manual freewheel lever. See V. Description. Putting your Shuttle in freewheel may
make it easier for you to maneuver the rear section if the drive wheels are free to turn.
2. Position the front and rear sections of your Shuttle as shown in figure 19.
3. Insert the front-to-rear cable into the connector on the rear frame assembly.
4. Place both locking levers in the unlock (up) position. See figure 18.
5. Grab the center of the two frame sections, lift up, and align the locking brackets on the front frame
with the posts on the rear frame.
6. Gently push down the front section until the locking brackets are fully inserted. See figure 21.
7. Place both locking levers in the lock (down) position.
8. Place the batteries on the floorboard and insert the battery harnesses into the connectors on the rear
frame assembly. See figure 15 and 16.
9. Fasten the battery straps around each battery case.
10. Install the seat.
IX. DISASSEMBLY AND ASSEMBLY