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Permanently attach the vinyl weather stripping to both door jambs and the header.
Now, lift the door and check its balance. Unwind spring(s) if door lifts by itself
or if it is hard to pull down. Wind spring(s) if door is difficult to lift or too easy to
pull down.
To adjust spring tension, fully close door. Apply locking pliers to track above
third roller. Insert a winding bar into the winding cone. Push upward on the
winding bar while carefully loosening the set screws in the winding cone. BE
PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING
ONCE THE SET SCREWS ARE LOOSE.
NOTE: On doors with one spring, it will be necessary to clamp the torsion tube
with locking pliers to keep counterbalance cables on cable drums BEFORE loos-
ening set screws.
IMPORTANT! Pushing the winding bar too far will cause the counterbalance
cables to fall off the cable drums.
Carefully adjust spring tension 1/4 turn. Retighten both set screws in the winding
cone and if required, repeat for the other side. Recheck door balance DO NOT
ADJUST MORE THAN 1/2 TURN FROM THE RECOMMENDED NUMBER
OF TURNS.
HORIZONTAL TRACK
PERFORATED ANGLE
(NOT SUPPLIED)
5/16 x 1-1/4
BOLT AND NUT
(NOT SUPPLIED)
5/16 x 1-1/4
BOLT AND NUT
(NOT SUPPLIED)
EXTEND BOLT
THROUGH TRACK
IMPORTANT! ANGLE MUST
BE ATTACHED TO FRAMING
MEMBER ADEQUATE TO
SUPPORT DOOR WEIGHT
WITH 5/16 x 2 LAG BOLTS
5/16 x 2
LAG SCREWS
(NOT SUPPLIED)
18
Using perforated angle, fabricate rear support for horizontal tracks as shown.
Using lag screws, make sure that support is fastened into ceiling joist, or ad-
equate framing members to hold the weight of the door. Keeping the horizontal
track parallel to the edge of the door sections, raise the horizontal track to a
level position and bolt it to the rear support structure. Track must be secured
and braced to prevent movement. The bolt should extend into the track to act
as a roller stop. Repeat for other side. Remove locking pliers and close door.
WARNING!
KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4 (19 mm)
OF DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN
SERIOUS INJURY OR DEATH.
9900 Thermowayne 9600 Thermogard
®
9200 Foamcore
LIFETIME LIMITED WARRANTY
The Manufacturer warrants the 9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE insulated garage door for as long as you
own the door from the time of installation against structural failure (rendering the door inoperable) of the door sections due to separation/ degradation
of foam insulation. Other conditions and exceptions as contained herein apply.
The Manufacturer warrants the steel skin of the9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE insulated garage door for as
long as you own the door from the time of installation against deterioration such as cracking or splitting due to rust-through. Other conditions and
exceptions contained herein apply.
The Manufacturer warrants the garage door hardware and track, excluding springs, for as long as you own the door against defects in workmanship or
material from time of installation.
After a period of TWENTY YEARS from time of installation, replacement of LIFETIME LIMITED WARRANTY materials are prorated at 50 percent
of Manufacturers published pricing at time of claim.
This warranty extends only to the original homeowner, providing the door is installed in his/her place of primary residence. It is not transferable. The
warranty applies to residential property only and is not valid on commercial or rental property.
The Manufacturer warrants that any parts of the door not covered by the above limited warranty will be free from defects in workmanship and material
for ONE YEAR from the time of installation.
The Manufacturer shall, upon notification, correct any nonconformity at its option, by repairing, replacing, or refunding original purchase price of any
defective part(s). This warranty covers material only and excludes all other charges incurred.
NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR
GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER.
The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unautho-
rized service, alteration of products, neglect or abuse, or attempt to use the products for other than the customary usage or for their intended purposes.
The 9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE warranty becomes null and void if the door is punctured with any hole
or if a hole is drilled into the door sections other than those specified in the notes of installation. This warranty does not cover the product due to
circumstances such as normal wear, damage from corrosive fumes or substances, fire, condensation, vandalism, acts of God, or other causes beyond
Manufacturers control, nor replacement or repair labor.
THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS WARRANTY ACT. NO WARRANTIES,
EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICU-
LAR PURPOSE), SHALL EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE.
Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased
within the warranty period. Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyers expense
for inspection. If judged by Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of Manufac-
turer, free from all charges except authorized transportation and replacement labor.
THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OF
MANUFACTURER, WHETHER IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS
OBLIGATION TO REPAIR OR REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN
MATERIAL OR WORKMANSHIP. MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT
BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.
This warranty gives you specific legal rights, and you may also have other rights, which may vary from state to state. However, some states do not
allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations
or exclusions may not apply to you.
Wayne-Dalton Corp.
P.O. Box 67, Mt. Hope, Ohio
44660
www.wayne-dalton.com
© Copyright 2002 Wayne-Dalton Corporation