2
© Öhlins Racing AB.
All rights reserved.
Any reprinting or unauthorised use
without the written permission of
Öhlins Racing AB is prohibited.
Printed in Sweden.
Contents
Safety signals................................. 2
Introduction .................................... 3
Design ............................................ 3
Before you start ............................. 3
Kit content ...................................... 3
Marking .......................................... 4
Recommended settings ................. 4
Mounting instructions ..................... 4
Setting up the bike ......................... 4
Checking front sag ......................... 4
Checking rear sag.......................... 5
Checking front ride height.............. 5
Checking rear ride height............... 5
Fine-tuning the bike ....................... 5
Making adjustments ....................... 6
Oil level adjustment ....................... 6
Maintenance .................................. 6
Trouble shooting ............................ 7
Preload adjustment ........................ 8
Changing springs ........................... 9
Dismantling the front fork............. 10
Assembly of the front fork .............11
Service tools ................................ 13
Technical specifications ............... 13
Spare parts .................................. 14
Öhlins
motocross
front forks
FG 9910
Cannondale
Safety signals
Important information concerning
safety is distinguished in this manual
by the following notations
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury to
anyone working with, inspecting or
using the suspension, or to bystanders.
CAUTION!
Caution indicates that special pre-
cautions must be taken to avoid
damage to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures
Kit contents
Before installing the front fork, please
check the contents of the kit, listed in
the mounting instruction. If anything is
missing, contact your Öhlins dealer.
NOTE!
During storage and transportation,
especially at high ambient tempera-
ture, the oil and grease used for as-
sembling may run out inside the
packing and damage the expanded
polystyrene packing material. This is
not unusual and is in no way detri-
mental to the shock absorber.
