Motorcycle Service Checklist Model: ZX1200-B3H (2004)
Each scheduled service should be done in accordance with the Periodic Maintenance Chart in the owner's manual or relevant service manual. Refer to the Periodic Maintenance
chapter in the service manual for detailed procedures. This check list should be issued to the customer and a copy kept for dealer records if required.
Customer Name
VIN
REG
MILES
Frequency Which ever comes
first
- - - - - - -
Inspection
Every
ig
600
Miles
4 000
Miles
7 500
Miles
12 000
Miles
15 000
Miles
20 000
Miles
24 000
Miles
Engine oil - change 6 months
❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏
Oil filter - replace
❏
❏
❏
❏
Valve clearance - inspect / adjust
❏
Air cleaner element - replace
❏
❏
Spark plug - inspect
❏ ❏ ❏ ❏ ❏ ❏
Throttle control system - inspect
❏ ❏ ❏ ❏ ❏ ❏ ❏
Idle speed - inspect
❏
❏
❏
❏
Engine vacuum synchronisation - inspect / adjust
❏
❏
❏
Fuel hose and pipe (condition, leakage, damage and installation) - inspect
❏ ❏ ❏ ❏ ❏ ❏
Cooling system (level, leakage, hose installation and condition) - inspect
❏
Air suction system - inspect
❏ ❏ ❏ ❏ ❏ ❏
Clutch operation / adjustment - inspect
❏ ❏ ❏ ❏ ❏ ❏ ❏
Wheel and tyre (condition, wear, damage and pressure) - inspect
❏ ❏ ❏ ❏ ❏ ❏ ❏
Drive chain and guide - inspect / lubricate / adjust
❏ ❏ ❏ ❏ ❏ ❏ ❏
Brake system (operation, fluid level, pad wear, hoses and light) - inspect
❏ ❏ ❏ ❏ ❏ ❏ ❏
Front forks / rear shock absorber oil leak and operation - inspect
❏
❏
❏
Rear suspension rocker arm and tie-rod operation - inspect
❏
❏
❏
Swingarm pivot and Uni-Trak linkage - lubricate
❏
❏
❏
Steering play - inspect
❏ ❏ ❏ ❏ ❏ ❏ ❏
Steering stem bearings - lubricate 2 Years
❏
❏
Chassis parts - lubricate
❏
❏
❏
Bolts, nuts, fasteners tightness - inspect
❏
❏
❏
❏
Brake fluid - change 2 Years
❏
❏
Coolant - change 2 Years
❏
❏
Front fork oil - change 2 Years
❏
❏
Brake master cylinder and caliper seals - replace 4 Years / 30 000 Miles
❏
Other work carried out (please specify) - Remind the customer to fill in the
Retail Satisfaction Programme survey (www.kawasaki.co.uk).
❏
Desc:
Labour time
Dealer Stamp ATTENTION REQUIRED (Advice only)
Brakes:
Suspension:
Chassis:
Final Drive:
Electrical:
Wheels / Tyres:
Engine:
Other:
Service Sign-off
Next Service Due
Technician Name: Signature: Date:
Mileage: Date:
