Standard End Gear Configuration ....................55
Alternate Configuration ..................................... 56
Threading ..................................................... 57
Headstock Threading Controls .........................57
Apron Threading Controls .................................58
Thread Dial .......................................................58
Thread Dial Chart .............................................59
Chip Drawer ................................................. 60
Coolant System............................................ 61
SECTION 5: ACCESSORIES ......................... 62
SECTION 6: MAINTENANCE ......................... 64
Schedule ...................................................... 64
Ongoing ............................................................64
Daily, Before Operations ...................................64
Daily, After Operations ......................................64
Monthly .............................................................64
Semi-Annually ...................................................64
Annually ............................................................64
Cleaning/Protecting ...................................... 64
Lubrication ................................................... 65
Headstock .........................................................65
Quick-Change Gearbox .................................... 66
Apron ................................................................67
One-Shot Oiler .................................................. 67
Longitudinal Leadscrew .................................... 68
Ball Oilers & Oil Cup ......................................... 68
End Gears ......................................................... 69
Coolant System Service .............................. 70
Hazards .............................................................70
Adding Coolant .................................................71
Changing Coolant ............................................. 71
Machine Storage .......................................... 72
SECTION 7: SERVICE ................................... 73
Troubleshooting ........................................... 73
Motor & Electrical ..............................................73
Lathe Operation ................................................ 74
Backlash Adjustment ................................... 76
Compound Rest ................................................ 76
Cross Slide ........................................................76
Leadscrew End Play Adjustment ................. 77
Gib Adjustment ............................................ 77
Half Nut Adjustment ..................................... 79
V-Belts ......................................................... 79
Brake & Switch ............................................ 80
Leadscrew Shear Pin Replacement ............ 82
Gap Insert Removal & Installation ............... 84
Gap Removal .................................................... 84
Gap Installation ................................................. 84
SECTION 8: WIRING ...................................... 85
Wiring Safety Instructions ............................ 85
Wiring Overview ........................................... 86
Component Location Index .......................... 87
Electrical Cabinet Wiring .............................. 88
Electrical Box ............................................... 89
Spindle Motor ............................................... 90
Coolant Pump Wiring ................................... 90
2-Speed Motor Switch ................................. 91
Control Panel Wiring .................................... 92
Spindle Switches.......................................... 92
Additional Component Wiring ...................... 93
Power Connection........................................ 93
SECTION 9: PARTS ....................................... 94
Headstock Cover ......................................... 94
Headstock Controls...................................... 95
Headstock Internal Gears ............................ 97
Headstock Transfer Gears ........................... 99
Gearbox Gears .......................................... 100
Gearbox Controls ....................................... 102
Apron Front View ....................................... 104
Apron Rear View ........................................ 106
Compound Rest & Tool Post ..................... 108
Saddle Top View ........................................ 109
Saddle Bottom View .................................. 111
Bed Stop .................................................... 112
Dial Indicator .............................................. 112
Bed & Shafts .............................................. 113
End Gears .................................................. 115
Main Motor ................................................. 116
Cabinets & Panels ..................................... 118
Tailstock ..................................................... 120
Steady Rest ............................................... 122
Follow Rest ................................................ 122
Electrical Cabinet & Control Panel ............ 123
Accessories ................................................ 124
Front Machine Labels ................................ 125
Rear & Side Machine Labels ..................... 126
WARRANTY & RETURNS ........................... 129
