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Maintenance
11
Maintenance Inspection Checklist
Regular cleaning will reveal loose or worn parts, enhance smooth operation and extend
the life expectancy of the lift.
Maintenance
10
Lubrication & Casters
The lift is designed for minimum maintenance;
however, a six (6) months check and lubrication
should ensure continued safety and reliability.
The casters MUST swivel and roll smoothly. A white
grease (waterproof auto lubricant) may be applied to
the ball bearing swivel of the casters once a year.
Apply more frequently if the casters are exposed to
extreme moist conditions.
Refer to Figure 1 for lubrication points. Lubricate all
pivot points. Wipe all excess lubricant from lift surface.
Cleaning of Casters
1. Place the lift on its side.
2. Remove the bolt and locknut that secure the
existing front caster assembly to the fork.
3. Remove all debris and clean any dust.
NOTE– For the front caster, examine and replace the
existing washer if worn. The front caster assem-
bly consists of two (2) washers and a caster in
between. The caster will fall out between the
two (2) washers (Figures 2 & 3).
4. Position the front caster in the assembly and
tighten up the bolt and locknut.
5. Line up the mounting holes in the new front
caster assembly and the fork
6. Install the bolt through the fork and caster
assembly and tighten securely with the locknut.
Annual Inspection
The HPL600 and its accessories must be inspected
annually.
The HPL600 and its accessories must be serviced
every 12 months as a minimum requirement.
As part of the annual inspection, an annual load test
with the safe working load must be performed on the
HPL600 as required for CE mark maintenance.
1. Carry Bar
2. Boom Mounting Bracket
3. Boom / Mast Mount
4. Mast Mounting Bracket
5. Leg Pivots
1. Locknut
2. Washer
3. Caster wheel
4. Bolt
5. Fork
Figure 1
Figure 2 Front Caster
Figure 3 Rear Caster
1
2
3
4
5
5
4
3
2
1
5
4
3
2
1
Lift Device
Inspect for missing hardware or broken pieces ✓✓ ✓
Battery recharge ✓✓
Slings and Hardware
Check all sling attachments for sign of wear ✓
Inspect sling material for wear or deterioration ✓
Inspect sling straps for wear ✓
Inspect for any defect or loose threads in stitched areas ✓
Clean sling as indicated on the tag ✓
The Caster Base
Inspect for missing hardware ✓✓
Base opens/closes with ease ✓✓
Inspect casters and axle bolts for tightness ✓✓
Inspect caster for smooth swivel and roll ✓✓
Clean casters ✓
The Mast
Mast MUST be securely assembled to boom ✓✓
Inspect for cracks or deflections ✓✓
The Boom
Check all hardware and swivel bar supports ✓✓
Inspect for cracks or deflections ✓✓
Inspect bolted joints of boom for wear ✓✓
Inspect to ensure that the boom is centered between ✓✓
the base legs.
Check the bolt/hooks for wear or damage ✓✓
Check sling hooks for wear or deflections ✓✓
The Manual/Hydraulic/Electric Actuator Assembly
Inspect hardware on mast and boom ✓✓
Check for wear or deterioration ✓✓
Cycle to ensure smooth quiet operation ✓✓
Cleaning
Cleaning of the lifter ✓✓
TO BE INSPECTED BY USER:
Initially
Before each use
Every 2 months
Every 4 months
Every year
When necessary