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CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV. #1 (06/13/07) — PAGE 13
CV-SERIES — OPERATION
CV-Series Vibrator Motor Familiarization
This
VIBRATOR MOTOR
is designed for the
compaction
of
concrete by removal of air pockets and voids.
The action of vibration is to set the particles in the fresh concrete
in motion, thereby reducing the friction between the particles
and giving the mixture the mobile quality of a thick fluid so gravity
and the displacement of entrapped air will cause it to settle easily
into place.
By consolidating the concrete quickly, "stiffer" or "drier" mixes
can be poured than would otherwise be possible. It has been
proven that (up to a point) the drier the concrete, (that is, the less
water in it), the better the quality throughout and the greater the
strength.
Drier mixes also make the concrete more water tight, increase
resistance to weathering, and create a better bond between
concrete and reinforcement. Because vibration causes much of
the entrapped air in the concrete to rise to the surface,
honeycombing is prevented. Vibration also eliminates most of
the air pockets between the concrete and the vertical forms.
CV-SERIES VIBRATOR MOTOR OPERATION
Read
all the safety instructions carefully. Safety instructions will
be found throughout this manual and on the Vibrator Motor. Keep
all safety information in good, readable condition.
1. Make certain that the flexible shaft is properly attached to
the motor and the head to the flexible shaft.
2. Use the flexible shaft in as straight a position as possible.
3. DO NOT bend the flexible shaft sharply at any point. Sharp
bends may cause a permanent kink, requiring early
replacement of the flexible shaft.
4. With the vibrator motor properly
plugged into the correct power source,
turn the ON/OFF switch to the "ON"
position and proceed to insert the
vibrator into the concrete.
5. The concrete is normally placed in the forms in layers about
12 to 18 inches thick in a manner which forms a fairly level
surface. The vibrator head is inserted vertically into the top
of the pile
.
6. DO NOT insert the head into the side of the pile to make the
concrete flow as this practice can cause segregation of the
aggregate from the mortar. When the surface has become
fairly level, the head the should be immersed and generally
moved in the pattern shown in Figure 5.
Figure 5. Compaction Coverage
with 50% Radial Overlap
7. Immerse the head for 5 to 10 seconds, (until air stops rising),
and then withdraw it slowly to let the concrete fill the void left
by the head.
8. The head shoud be completely below the surface when
vibrating to keep the head cool.
9. When vibrating a thin horizontal slab, the head can be used
in a horizontal position.
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