American Standard 5030.LBW Bathroom Aids User Manual


 
ROPE TWIST™ BATH WALLS
© American Standard Inc. 2007
Installation Instructions
753846-100 Rev. C
753846-100 Rev. C 753846-100 Rev. C 753846-100 Rev. C 753846-100 Rev. C 753846-100 Rev. C
Thank you for selecting American-Standard...the benchmark of fine quality
for over 100 years. To ensure that your installation proceeds smoothly--please
read these instructions carefully before you begin.
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BEFORE YOU BEGIN....
PREPARATION:
INSTALLATION PROCEDURES:
TOOLS:
TOOLS & MATERIALS REQUIRED....
Unpack your new shower walls and inspect them carefully for damage. Verify that the walls are the correct size for your
installation. Refer to American Standard roughing-in information for specific dimensions for each model.
Rope Twist shower walls are to be installed directly over stud walls. Drywall is not required.
NOTE: Take extra care in handling the front surfaces of the walls. Use only non-abrasive cloths to avoid scratching.
NOTE: Installation over greenboard or firewalls: If installing wall panels over greenboard and/or firewall material, and not
directly on the studs, your alcove dimensions must consider the thickness of this material. Measure from the inside of the
finished walls.
• Drill & Hole Saw or Sabre Saw
• Tape Measure
• Caulking Gun
• Pencil
• Square
• Level
A) Remove dry wall surface and ensure that alcove is plumb and square. (Illustration 1)
B) The studs should be located as shown to properly support walls. Provide additional studs where
illustrated below. (Illustration 2)
C) Rough plumbing and fittings must be installed before walls.
MATERIALS:
• Clear Silicone Sealant
• Acrylic/Latex Sealant
• Galvanized (or corrosion resistant) flat head
screws 3/4" minimum length
• 2 x 4 lumber for additional wall studs as required
• Tub Surround Adhesive
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753846-100 Rev. C
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HOTLINE FOR HELP
FOR TOLL FREE INFORMATION AND ANSWERS TO YOUR QUESTIONS, CALL:
1 (800) 442-1902, in Canada call 1 (800) 387-0369.
Weekdays 8:00 a.m. to 4:00 p.m. Eastern time.
MODEL: 5030.LBW
USED WITH SOAKING TUBS: 2722.102, 2722.202
NOTE: Local building codes vary by location. Observe all local plumbing and building codes.
If you plan to install a shower door, a 2 x 4 must be installed in the pocket on the back of both side walls.
A) Cut one end of the 2 x 4 to 45° as shown. (Fig.1) Then cut the 2 x 4 to a length of 59-1/2".
B) Apply a bead of tub surround adhesive in the pocket of each side wall. With 45° cut end down and angle facing out, attach
board butting up to the top of the pocket. Allow time to cure.
A) Apply a bead of tub surround adhesive down each stud
that will come in contact with the back panel being sure to
stay below the line you marked. You do not need to apply
adhesive to the corner studs.
B) Lay a bead of silicone caulk along tub ledge.
C) Reposition back panel aligned with pencil line and press
firmly against studs.
Install temporary braces to hold the
center of the back and side panels tight
to the studs for approximately 24 hours
while adhesive sets. Add cushioning
between panels and braces to prevent
scratching the panels.
When installing greenboard, position
drywall screws above the top nailing
flange. If you choose to screw
through the nailing flange, you
MUST drill clearance holes in the
flange to avoid cracking/damaging
the flange.
A) Position the three panels into the alcove. Lower each
panel onto the bathtub to ensure that the panels fit properly
in the alcove.
B) Mark the appropriate side panel (right or left) cutouts for
plumbing fixtures. Refer to plumbing fixture installation
instructions for hole dimensions and placement. Carefully
locate, mark and cut holes using the properly sized hole saw.
C) When satisfied with fit, mark a line across the top of the
panels on each stud. Remove the panels. The marked line
will help align the panels in subsequent steps.
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A) • Locate and drill a clearance hole in the center of the top nailing flange and centered on each stud (see arrows as shown).
• Also drill four evenly spaced clearance holes on the front nailing flange on each side (see arrows as shown).
B) Ensuring mating surface is square and plum (Fig. 2), install galvanized screws through each clearance hole and into the studs,
securing the wall panel.
C) Add a bead of silicone caulk down the vertical corner of the back panel (Fig. 2).
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A) Apply a bead of tub surround adhesive down each stud that will come in contact with the side panels being sure to stay below the line
previously marked.
B) Lay a bead of silicone caulk along side panel mating surface and tub ledge.
C) Align the top nailing flange of each side panel with pencil line marked. Press firmly into place to ensure proper adhesion to studs.
Check alignment with all mating surfaces and reposition if necessary.
D) • Locate and drill a clearance hole in the center of the top nailing flange and centered on each stud (see arrows as shown).
• Also drill clearance holes in the front nailing flange on each side panel at approx. 12" intervals, centered on the flange (see arrows
as shown).
• Install galvanized screws through each hole and into the studs, securing the wall panel.
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A) After greenboard is installed, apply finished latex/acrylic caulk bead to all edges and joints. Follow caulk manufacturers’ recom-
mended cure time.
B) Make connections to supply and drain lines.
POST INSTALLATION CLEAN-UP
Remove all construction debris. Tile grout can be removed with a wooden popsicle stick or tongue depressor. Do not use wire
brushes or any other metal implement on surface.
Post installation clean-up generally can be completed using warm water and liquid dishwashing detergent. Stubborn dirt or stains
may be removed using granular Spic and Span
®
mixed with water.
Painter's naphtha can be used to remove excess adhesives and/or wet oil-base paint.
AFTERCARE and CLEANING
WARNING: Cleaning products with labels that say “not suitable for use with ABS, acrylic or polystyrene”
SHOULD NOT BE USED. Read all labels carefully.
• Excessively hot water may cause surface damage.
HARSH CHEMICALS SHOULD NEVER BE USED ON SHOWER WALL SURFACE. Clean after use with a mild liquid household
detergent cleaner. Do not use Lestoil, Lysol Disinfectant (spray or concentrate), or Lysol Basin, Tub and Tile Cleaner,
Windex, Mr. Clean, Dow Disinfectant Bathroom Cleaner, or cleaning products in aerosol cans.
• Do not use wire brushes, knives or sharp objects to remove stains, cigarette tar deposits, or other surface blemishes.
• Abrasive cleaners or powders must not be used, since they will dull the surface. If the glossy surface loses
its sheen, dulled areas or light scratches can be restored by rubbing with a white "automotive type" polishing
compound and waxing with a "liquid wax."
Do not wax areas where you walk or stand.
• Do not allow nail polish remover, acetone, dry cleaning fluid, paint remover or other solvents to come into
contact with the surface.
• Clean the surrounding surface immediately after using caustic drain cleaners.
• Burning cigarettes will damage the surface.
• Should damage to the fixture occur, repairs can be made quickly and easily.
Your distributor or builder can provide details.
Pencil line
American Standard Limited Lifetime Warranty for Acrylics
American Standard warrants to the original consumer purchaser that it will, at its option, repair or replace this whirlpool or any of its parts that are
found by American Standard, in its sole judgment, to be defective under normal residential use and maintenance so long as it is owned by the original
consumer purchaser.
This warranty shall only become effective upon receipt by American Standard of a completely filled out Warranty Registration Card evidencing proof
of purchase.
THIS WARRANTY SHALL BE VOID IF THE ACCESS PANEL TO THE WHIRLPOOL IS COVERED IN ANY MANNER CONTRARY TO THE
INSTALLATION INSTRUCTIONS. In no event will American Standard be liable for the cost of repair or replacement of any installation materials
including but not limited to tiles, marble etc.
This limited warranty DOES NOT COVER the following:
1. Defects or damages arising from shipping, installation, alterations, accidents, abuse, misuse, lack of proper maintenance and cleaning as directed
in the owner’s manual and use of other than genuine American Standard replacement parts, in all cases whether caused by a plumbing contractor,
service company, the owner or any other person.
2. Deterioration through normal wear and tear and the expense of normal maintenance.
3. Commercial application.
4. Options and accessories. American Standard’s limited warranty on these items is one year for parts only and excludes labor. This one year limited
warranty covers accessories manufactured by American Standard (e.g. aprons, drains, grab bars, heaters, trim kits) against defects of material or
workmanship. Warranty coverage begins on the date the accessory was originally purchased by the owner.
5. Postage or shipping costs for returning products for repairs or replacement under this limited warranty and labor or other costs incurred in
connection with product removal or installation under this limited warranty.
6. ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED, OR THE
EXTENSION BEYOND THE DURATION OF THIS LIMITED WARRANTY OF ANY IMPLIED WARRANTIES, INCLUDING THOSE OF
MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE. (Some jurisdictions do not allow limitations on how long an implied warranty
lasts, or the exclusion or limitation of incidental or consequential damages, so these limitations and exclusions may not apply to you.)
7. Responsibility for compliance with local code requirements. (Since local code requirements vary greatly distributors, retailers, dealers, installation
contractors and users of plumbing products should determine whether there are any code restrictions on the installation or use of a specific product.)
This warranty gives you specific legal rights. You may have other legal rights that vary from state to state. For service under this warranty, you should
contact the following:
In the United States:
American Standard Inc.
P.O. Box 659
West Caldwell, New Jersey 07007
Attention: Director of Consumer Affairs
For residents of the United States, warranty
information may also be obtained by calling
the following toll free number: (800) 442-1902
www.americanstandard-us.com
In Canada:
American Standard
2480 Stanfield Rd.
Mississauga, Ontario
Canada L4Y 1S2
Toll Free: (800) 387-0369
www.americanstandard.ca
In Mexico:
Customer Service Manager
Ideal Standard, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
www.americanstandard.com.mx
Nailing
flange
Nailing flange
(top)
Nailing flange
(top)
Tub
Surround
Adhesive
Wall pocket
(back)
Wall pocket
(front)
2 x 4
(Butt to top
of pocket)
Back view of
side wall.
Typical of both
side walls.
Front view of side
wall. Typical of
both side walls.
Tub Surround
Adhesive
bead
Silicone
Sealant
Silicone
Sealant
(tub ledge)
Top Nailing flange
Front Nailing flange
Mark for
plumbing
fixtures
Bath tub
Drill clearance
holes for screws
Silicone
Sealant
Tub Surround
Adhesive
(studs)
Silicone Sealant
(side panel
mating surface)
Stud
Drill clearance
hole for screw
in top
nailing
flange
Drill clearance
hole for screw
in front nailing
flange
Mating surface
(square and plum)
Illustration 1
Illustration 2
View “A”
Typical at BOTH ends
NOTE: Notch cross
support as needed
to allow for piping.
See
View
“A”
See
View
“A”
Each alcove
stud must
be plumb
and square.
60-3/16"
(1529mm)
8"
(203mm)
8"
(203mm)
6"
(152mm)
12"
(305mm)
32"
(813mm)
2 x 4 Installed for optional shower door installation
59-1/2"
(1511mm)
8-1/4" REF
(210mm)
9"
(229mm)
9"
(229mm)
2 x 4
(Butt to top
of pocket)
Drill clearance
holes for screws
Fig. 2
2 x 4
WALL
POCKET
(FRONT)
Fig. 1
45°
Cut
WALL
NAILING
FLANGE
TUBTILE
FLANGE
TUB
SURROUND
ADHESIVE
Pencil
line
4'
(1219mm)
!